CCOG for WLD 258 archive revision 201604

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Effective Term:
Fall 2016 through Fall 2021

Course Number:
WLD 258
Course Title:
Preparation for Downhill Pipe Certification I
Credit Hours:
4
Lecture Hours:
0
Lecture/Lab Hours:
80
Lab Hours:
0

Course Description

Provides an opportunity to practice using the downhill SMAW process to weld pipes in the basic position (2G) for pipe certification. Audit available.

Addendum to Course Description

This is a outcome based course utilizing a lecture/lab format. This course includes classroom discussions, videotapes, and lab demonstrations of technical skills.  Course outcomes will include: theoretical concepts, lay out, fabrication, welding, oxy-fuel cutting, safety and environmental awareness, communication, and computations.

Intended Outcomes for the course

Upon completion of the course students should be able to:

  • Function safely in the PCC Welding lab. 
  • Operate oxy-fuel portable and track cutting systems in accordance with industry standards.
  • Understand and apply basic fundamentals of SMAW E6010 operations.
  • Interpret blueprints to accurately lay out, prepare, and assemble weld joints.
  • Understand and apply basic fundamentals of SMAW E6010 for downhill pipe welding operations.
  • Apply visual examination principles and practices in accordance with API 1104.

Course Activities and Design

Welding lec/lab courses are Open Entry and Open Exit (OE/OE) and are offered concurrently. Courses are designed to meet the needs of the students with flexible scheduling options.  Students may attend full time or part time. This is an OE/OE course which does not align with the normal academic calendar.

Outcome Assessment Strategies

The student will be assessed on his/her ability to demonstrate the development of course outcomes. The methods of assessment may include one or more of the following: oral or written examinations, quizzes, written assignments, visual inspection and welding tests. 

Course Content (Themes, Concepts, Issues and Skills)

Function safely in the PCC Welding lab.

  • Understand and practice personal safety by using proper protective gear
  • Understand and practice power tool safety
  • Understand and practice equipment safety for welding and oxy-fuel cutting systems
  • Understand and maintain a safe work area
    • Recognize and report dangerous electrical and air/gas hose connections
    • Understand and practice fire prevention

Operate oxy-fuel portable and track cutting systems in accordance with industry standards.

  • Demonstrate correct setup, operation and shutdown procedures for oxy-fuel hand cutting
  • Demonstrate correct setup, operation and shutdown procedures for oxy-fuel track cutting and pipe beveller 

Understand and apply basic fundamentals of SMAW E6010 Operations.

  • Identify fast freeze electrode characteristics
  • Demonstrate proper arc length and travel speed
  • Demonstrate correct starting, stopping and restarting techniques
  • Demonstrate proper bead placement

Interpret blueprints to accurately lay out, prepare, and assemble weld joints.

  • Interpret lines, symbols, views and notes
  • Lay out material per specifications
  • Use the oxy-fuel cutting process to cut material to specified dimensions
  • Assemble project per specifications

Understand and apply basic fundamentals of SMAW E6010 for downhill pipe welding operations.

  • Use correct terminology
    • Define terms used in the SMAW process
  • Equipment identification, setup, shut down, and principles of operation for SMAW.
    • Power source identification and adjustment
    • Welding lead, connections, inspection, and use
    • Electrode identification, characteristics, and use
  • Demonstrate correct downhill welding techniques with the E6010
    • Describe variables and their causes and effects to achieve desired results
      • Welding current
      • Travel speed
      • Electrode angle
      • Arc length
      • Oscillation Techniques
  • Demonstrate correct welding techniques per the welding procedure specifications:
    • 2G single v-groove plate weld
    • 3G single v-groove plate weld
    • 4G single v-groove plate weld
    • 2G single v-groove pipe weld

Apply visual examination principles and practices in accordance with API 1104.

  • Develop knowledge of API 1104 pipe welding code requirements in qualification procedures
  • Use Welding Procedure Specification to set up and weld qualification coupons
  • Evaluate welds using appropriate welding inspection tools
  • Assess weld discontinuities causes and corrections