Portland Community College | Portland, Oregon

This is an outcome-based course utilizing a lecture format. This course is comprised of an introductory module and five (5) additional modules. Each of the modules, AWS D1.1, Section 1- General Provisions, Section 2 - Design of Welded Connections, Section 3 - Prequalification of Weld Procedure Specification (WPS), Section 4 - Qualification, and Section 5 - Fabrication, covers a specific section, or group of sections, of the Code. The questions following each module illustrate the type of 'question' likely to be encountered in practice.

Upon completion of the course students should be able to:

• Demonstrate professional work ethics.
• Develop a Welding Procedure Qualification Record (PQR), Welding Procedure Specification Record (WPS), and Welder Qualification Record.
• Complete Weld Procedure Specification (WPS) documents in accordance with AWS D1.1.
• Demonstrate the ability to read, understand, and apply the provisions of AWS D1.1.

The student will be assessed on his/her ability to demonstrate the achievement of course outcomes. The methods of assessment will include one or more of the following: oral or written examinations, written assignments, work habits, task performance and work relations.
 

Demonstrate Professional Work Ethics

• Understand the importance of professional ethics in Code interpretation
• Perform assignments in accordance to Code specifications and procedures
• Follow directions in a positive manner
• Manage time productively
• Demonstrate skill in problem solving and decision making

Understand and Apply General Requirements

• Definition of the Code
• History of the Code
• Overview of AWS D1.1
• Definitions of standard terms as used in AWS D1.1 Structural Welding Code
• Approval
• Mandatory Provisions
• Definitions
• Weld Symbols
• Safety
• Standard Units of Measurement

Analysis and interperation of the Welded Connection Design
Interpretation

• Drawings
• Information
• Weld Sequence
• Weld Size/Length
• Symbols
• Groove Welds

Describe the Prequalified Welding Procedure Specification (WPS) Process as it Applies to the Development of:

• Weld Processes
• Base Metal / Filler Metal Combinations
• Minimum Preheat / Interpass temperature
• WPS Essential Variables

Explain Qualification Requirements as they Relate to the Following:

• Requirements for WPS and Welding Performance Qualification
• Weld Procedure Specification
• Positions
• Type of Qualification Tests
• Weld Types
• Preparation of Welding Procedure Specification
• Essential Variables
• Acceptance Criteria for WPS
• Weld Processes Requiring Qualification

Application and Understanding of Performance Qualification Test Requirements

• Production Weld Positions Qualified
• Production Thick nesses and Diameters Qualified
• Type of Tests Required
• Re-Test

Interpretation of AWS D1.1 Specifications for:

• Base Metal
• Welding Consumables

Interpret and Verify Compliance of AWS D1.1 Inspection Requirements

• Inspector Requirements
• Inspection of Welder, Welding Operator and Tack Welder Qualifications
• Visual Inspection
• Non-Destructive Testing
• Inspection procedures (minimum requirements)
• Standards and codes (AWS D1.1)
• Applicable methods/processes
• Acceptance criteria (AWS D1.1)

TEXT:
Required Text: AWS Structural Steel Welding Code, D1.1